- Friends: I have a late-model A/C 12x36 QC and would like to cut the slowest feed rate in half. I see two ways: change the 40T sliding gear for an 80 or change one of the 48T gears for a 96. (I have neither of these gears!)
Any other suggestions?
- You want to have the shaft below the cutter and being fed upwards into
it so that it will tend to push the carriage down into the ways and
not lift it up.
On Thu, Jul 16, 2009 at 18:59, wheezer<wheezer606@...> wrote:
> Thanks for the info.
> I realize that I had most of this process back asswards.
> Hmmm, a Woodruff keyseat cutter ?
> Well, I certainly don't have a selection of those lil' puppies !
> From my measurements of the mangled slot in the shaft,
> I conclude that I need a #505 cutter.
> This will give me a slot 5/32" wide by 1/8" deep in the shaft
> by 1/2" length on the shaft surface.
> If this is correct, I can get a HSS unit < $10 from zBay.
> Next questions are:
> What spindle speed to use.. (this I can measure with
> my new electrotachometer)
> What upward feed rate to use
> or is it an up and down movement of the
> shaft to be cut?
> Thanks for the help.
> I'll be on the porch looking for stray 505 Woodruffs.
> On Jul 16, 2009, at 4:40 PM, Ron Gerlach wrote:
>> You are going to need the proper size woodruff cutter. That sounds
>> like an odd Woodruff slot size.
>> Assuming you have the proper cutter, mount it in the headstock
>> spindle. Mount your shaft in the milling vise in some way to expose
>> the upper surface of the shaft to the cutter. Move the carriage
>> until the cutter just touches the side of the shaft, lower the
>> shaft and then advance the carriage towards the cutter by a
>> distance equal to half of the shaft diameter plus half of the
>> cutter diameter (9/16). Spin up the cutter and raise the shaft into
>> the cutter the desired depth.