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37482 Lyle
creepinogie Offline Send Email
Mar 1, 2007
3:46 pm
Not on the furnace at all. Just dip the tip below the slag. I would agree that they are not necessary but they really help if you want to get consistant...
37483 jpdinges Offline Send Email Mar 1, 2007
4:38 pm
Thanks George and Lyle, You kept me from drilling needless holes in my furnace! I will do some melts first and decide later on if I need a pyrometer or not. ...
37484 Lyle
creepinogie Offline Send Email
Mar 1, 2007
6:16 pm
Just make sure to preheat the tip in the exhaust flame before dipping it into the melt. LL ... to ... over ... MIFCO ... furnace ... it ... about ... hand ... ...
37485 joe
jalign Offline Send Email
Mar 2, 2007
8:52 am
Hello, No flame from me George but I would like more information. I'm superheating the melt because I have trouble getting the mould to fill completely. I've...
37486 Lyle
creepinogie Offline Send Email
Mar 2, 2007
3:41 pm
That happens alot. I just poured off 8 molds and two didn't fill completely. Usually it's because it's the first time using that pattern. In my case one was a...
37487 G Von Torne
georgevontorne Offline Send Email
Mar 2, 2007
7:28 pm
Hi again Joe I went and dug up the old match plate and the first part cast from it so I could photograph it These may make all that jibberish make some kind...
37488 G Von Torne
georgevontorne Offline Send Email
Mar 2, 2007
9:10 pm
Now I'll attempt answer this question by it's self As Lyle said in his post you need to think about the way it will solidify. Sprues I use are 1" in Diameter...
37489 G Von Torne
georgevontorne Offline Send Email
Mar 2, 2007
10:05 pm
jpdinges I looked at your photos. nice furnace. Can I make a suggestion? Stop the infiltration of air through the tuyere ( burner port ) all the air that...
37490 Dave
odd_kins Offline Send Email
Mar 3, 2007
2:08 am
... solidify. This is a good place to start. But you also need to think about how the mold will fill with metal. ... so ... freeze ... Not all gating systems...
37491 G Von Torne
georgevontorne Offline Send Email
Mar 3, 2007
3:11 am
OK Dave this the second time you said there is ratio and Give the same number 1-4-4 what do these numbers mean and how can a nueby use them right out of the...
37492 G Von Torne
georgevontorne Offline Send Email
Mar 3, 2007
3:15 am
OK Dave this the second time you said there is ratio and Give the same number 1-4-4 what do these numbers mean and how can a nuby use them right out of the...
37493 Lyle
creepinogie Offline Send Email
Mar 3, 2007
4:24 am
Damn, Your sorta splittin hairs here. Yes, You do need to vent more using a 140 fineness sand as the smaller the grain size the less porous the sand is and...
37494 Dave
odd_kins Offline Send Email
Mar 3, 2007
5:04 am
Ok George I'll explain it's really simple logic. 1 is equal to the cross sectional area of the down sprue. 4 is equal to 4 times the cross sectional area of...
37495 Lyle
creepinogie Offline Send Email
Mar 3, 2007
1:59 pm
So your ingates are larger than your sprue?! LL ... ingates ... squared ... the ... or ... first ... weight ... looked ... pot ... will ... to ... metal ... an...
37496 G Von Torne
georgevontorne Offline Send Email
Mar 3, 2007
5:14 pm
Well Dave, I must be one dense engineer because I know how to figure the area of a circle Pi x r 2 = area and the area of a square shape is height x width =...
37497 David Patterson
odd_kins Offline Send Email
Mar 4, 2007
12:16 am
yes, if make the runners and ingates should be bigger. this will allow the metal to flow into the mold at an even rate, and you'll be able to fill the mold as...
37498 David Patterson
odd_kins Offline Send Email
Mar 4, 2007
12:21 am
Well George not too sure how to respond. Either I didn't explain it properly or your misunderstanding what I said. Looking at what you wrote I'm assuming you...
37499 Lyle
creepinogie Offline Send Email
Mar 4, 2007
12:36 am
But that really messes up directional solidification. You want your sprue to be the largest cross section so it freezes last. Otherwise you'll get a big dimple...
37500 jpdinges Offline Send Email Mar 4, 2007
1:15 am
Hi George, Actually I put some of the fibrefrax leftovers into the furnace entry of the burner. I think this setup is the most economical way to heat-up the...
37501 Dave
odd_kins Offline Send Email
Mar 4, 2007
8:10 pm
I'm not trying to change the way you do things, if you have something that works by all means use it. I'm just putting out information that was taught to me by...
37502 Lyle
creepinogie Offline Send Email
Mar 5, 2007
4:10 am
That very first link contradicts what you first said. But if it works for you... LL ... the ... will ... the ... intent ... from ... fool ... out ... formula ...
37503 Dave
odd_kins Offline Send Email
Mar 5, 2007
5:23 am
I guess you can lead a horse...as the saying goes page 8 paragraph on Gating it talks about both a 1:4:4 ratio and a 1:4:8 ratio for nonferrous and a 1:2:1.5...
37504 Lyle
creepinogie Offline Send Email
Mar 5, 2007
1:55 pm
I was talking about gating directly into the mold cavity not the ratios. I think you were the one that said that. Right? maybe I'm wrong but someone here said...
37505 Lyle
creepinogie Offline Send Email
Mar 5, 2007
7:05 pm
Joe, it's my guess that you were pouring too cold the first time. Did you have shrinkage problems the second time when everything filled? It's hard to diagnose...
37506 Dave
odd_kins Offline Send Email
Mar 5, 2007
8:10 pm
This quote is from page 3 "In general, the entire path of molten metal, within the gating system as well as the mould cavity, is turbulent in most castings....
37507 joe
jalign Offline Send Email
Mar 5, 2007
8:29 pm
Hello, The last lathe bed casting I poured filled properly, but the surface finnish is a little rough, which I'm thinking is becasue of the higher temp. I had...
37508 Lyle
creepinogie Offline Send Email
Mar 6, 2007
6:20 pm
You shouldn't have to rap the pattern before lifing the cope. I really doubt the surface finish is rough from pouring too hot but it could be. You should be...
37509 Lyle
creepinogie Offline Send Email
Mar 6, 2007
7:04 pm
Dave, Do you know what the Reynolds number, hydraulic radius, or N factor is? And what they are used for? I do. We're talking home casting here. And I doubt...
37510 Lyle
creepinogie Offline Send Email
Mar 6, 2007
7:30 pm
Was the shrink around the edges of where the 1/4" hole joined the casting? What is the thickness of the casting where this 1/4" risor was? And is this risor in...
37511 Dave
odd_kins Offline Send Email
Mar 6, 2007
11:22 pm
Lyle the internet is really a bad place to have any kind of conversation. The response to George's post was suppost to add info that I feel was left out, the...
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